When storing stick welding electrodes, good practices can make a big difference in how long they stay in reliable condition and offer the best possible welds. <\/p>\n\n\n\n
In this article, you can learn about rod storage and tips about how you can store them at home.<\/p>\n\n\n
Stick welding rods can go bad if you don’t follow proper storage conditions or handle stick electrodes without care. Their life expectancy gets shorter with time and can become unusable when the flux covering shows signs of decay.<\/strong><\/p>\n\n\n\n
Stick welding rods<\/a> have a sensitive and brittle flux coating. The flux material is necessary and has many functions, such as:<\/p>\n\n\n\n
With poor handling, you can crack the flux and receive faulty welds as a result. Furthermore, if the damage is too much and small pieces chip off, the arc becomes too unusable, and you will throw the rods away.<\/p>\n\n\n\n
Moreover, the flux material is sensitive to moisture. Exposed rods will absorb humidity from the air. Depending on the flux type, moisture can lower the rods’ quality to unusable levels.<\/p>\n\n\n\n
Humidity isn’t the only pollutant. Dust, oil, and grease must not come in contact with the flux either. These pollutants will interfere with the shielding gases and find their way into the weld metal. <\/p>\n\n\n\n
As a result, you will end up with several welding defects such as porosity or hydrogen embrittlement.<\/p>\n\n\n\n
The self-life of a welding rod package is the storage timespan from the production date until the time that the electrodes can deliver high-quality professional welds.<\/strong><\/strong><\/p>\n\n\n\n
The packages’ self-life period depends on their packing type, the storing conditions, and how sensitive flux the electrodes have.<\/p>\n\n\n\n
Types of stick electrode packages:<\/p>\n\n\n\n
The correct rod packaging storage conditions are essential for critical and high-quality professional work. <\/p>\n\n\n\n
Furthermore, if you weld at home, you want to store the rods correctly if you want them to perform as intended. <\/p>\n\n\n\n
As long as you store the rods according to the manufacturer’s recommendations, they can keep their desired working condition.<\/p>\n\n\n\n
Basic electrode packaging storage recommendations are: <\/p>\n\n\n\n
If the above conditions are met, rods in sealed canisters and vacuum-sealed bags keep their desired characteristic at least for 5 years. Other package types cannot guarantee it because they are easy to break and let moisture inside. <\/p>\n\n\n
The most moisture-sensitive welding electrodes are the low-hydrogen electrodes such as the E7018. If these electrodes absorb moisture from the air, even for a short time, they will not provide safe welds for critical work. <\/strong><\/p>\n\n\n\n
Manufacturers design low-hydrogen rods to weld steel sensitive to hydrogen embrittlement. For example, medium-carbon, low-alloy, and already hardened steel.<\/p>\n\n\n\n
Hydrogen embrittlement means that hydrogen trapped in the weld and the surrounding area can cause cracking. But only if the metal takes stress, either internal from shrinkage or external from the weldment’s service conditions.<\/p>\n\n\n\n
That happens because the extreme heat of the arc breaks down the absorbed moisture into hydrogen and oxygen that end up in the weld.<\/p>\n\n\n\n
While hydrogen embrittlement is the worse welding defect, other defects and poor arc characteristics caused by improper electrode storage are: <\/p>\n\n\n\n
You should use low-hydrogen rods within a narrow timespan after opening their packaging. Exposed low-hydrogen rods must be rebaked in welding rod ovens. <\/p>\n\n\n\n
The usage periods of moisture-sensitive rods are shown in the following table.<\/p>\n\n\n\n